Bespoke Measurement & Test Systems

Some products cannot be tested properly with standard equipment. The measurement chain may need custom sensors, fixtures, electronics, software, reporting or operator workflows. PILC builds the complete system around the technical requirement.

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Flight-Test DAQ & UAV Instrumentation

Flight-test and UAV projects need reliable data from multiple signals in compact, lightweight and demanding conditions. PILC can design sensor interfaces, acquisition modules and software around the test programme.

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Avionics Modules & Sensor Interfaces

Aviation and UAV systems often require dedicated interfaces between sensors, avionics modules, acquisition units and software. PILC designs electronics and measurement architectures around the signal, environment and project requirements.

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Machine Vision & Quality Inspection

Manual inspection can create variation, slow production and miss subtle defects. PILC designs vision systems that combine cameras, lighting, measurement software and reporting into a repeatable inspection workflow.

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Laser Metrology & Profile Measurement

Some geometry measurements require non-contact scanning, profile measurement or inline dimensional control. PILC integrates laser sensors, mechanical frames, acquisition electronics and measurement software into production-ready systems.

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Wire Harness & Component Test Benches

Harness and component testing needs repeatable electrical verification, clear operator workflow and reliable reporting. PILC builds dedicated benches around the specific harness, connector, adapter and test requirement.

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Industrial Data Acquisition & Embedded Electronics

Industrial and R&D teams often need more than a logger. They need the right inputs, interfaces, software, dashboards, archiving and reporting. PILC designs the complete data path from sensor to usable information.

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Magnetic Field & Steel Rope Diagnostics

Magnetic diagnostics require specialised sensors, signal acquisition, field analysis and interpretation software. PILC builds systems that capture, process and visualise magnetic data for technical inspection tasks.

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LVDT, Force Transducers & Calibration Systems

Force and displacement systems require stable measurement, fixtures, calibration logic and documentation. PILC can design and build the hardware and software needed to validate sensors or products against specification.

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Special-Purpose Machines & Automation

Some production processes need machinery designed around a specific part, workflow or constraint. PILC combines mechanical design, controls, sensors, software and commissioning to create practical automation systems.

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Industries

Aerospace & UAV

Aerospace projects require certified, rugged architectures. We provide complete DO-160G environmental testing for hardware and DO-178 compliant software development for mission-critical avionics.

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Automotive, EV & Motorsport

Automotive production requires fast, repeatable, and traceable testing. We build custom systems around specific components, such as seal geometry or electrical wire harnesses.

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Advanced Manufacturing

Advanced manufacturing teams need systems that can measure, inspect, automate and report without disrupting production. PILC designs complete systems around the factory reality.

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Defence & High-G Test Environments

Defense and aerospace R&D require systems that survive extreme physical forces. Standard systems fail under the thousands of Gs experienced during ballistic and high-velocity tests. We engineer systems that survive and record.

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Metal Processing & Steel

Metal processing requires accurate dimensional control, process visibility and reliable inspection. PILC builds measurement systems around production lines and specific geometry requirements.

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NDT, Lifting & Infrastructure

Inspection of ropes and infrastructure requires custom sensors and diagnostic software. We develop proprietary systems, including devices approved by the Office of Technical Inspection (UDT), to ensure absolute safety.

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Medical, Laboratory & R&D

Laboratory and research teams often need non-standard systems, modified equipment or dedicated measurement setups. PILC can design and build systems around research, testing and validation requirements.

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Case Studies

Automotive Seal Geometry Inspection

Industrial camera

Wire Harness Electrical Test Bench

Continuity

Steel Sheet Measurement Portal

Laser sensors

Magnetic Rope Diagnostics

Magnetic field sensors

Flight-Test Data Recorder

MEMS

LVDT Calibration Fixture

LVDT

Automotive Seal Geometry Inspection

A production process needed repeatable geometry inspection for automotive sealing components.

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Wire Harness Electrical Test Bench

Electrical harnesses needed structured verification of continuity, shorts, resistance and connection correctness.

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Steel Sheet Measurement Portal

A processing line needed dimensional measurement of steel sheets during production.

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Magnetic Rope Diagnostics

Steel ropes needed diagnostic measurement to detect defects or changes in structure.

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Flight-Test Data Recorder

A flight-test environment required compact capture of multiple sensor signals.

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LVDT Calibration Fixture

A sensor assembly required repeatable calibration and validation against specification.

Systems Industries Case Studies Capabilities About

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Case StudiesMagnetic Rope Diagnostics

Magnetic Rope Diagnostics

Steel ropes needed diagnostic measurement to detect defects or changes in structure.

Built System

A magnetic diagnostic device with sensor array, embedded acquisition and analysis software.

Technologies & Signals

Magnetic field sensors, field distribution, signal analysis, defect indication.

Engineering Output

Specialist diagnostic data and visualisation for inspection workflows.

Have a similar engineering problem?

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