Dedicated Measurement Systems and Industrial Automation
PILC designs, wires and commissions specialist test machines, data acquisition modules (DAQ) and vision systems for the most demanding engineering environments.
TRUSTED BY / PARTNERSHIPS
PILLAR 01
Dedicated Engineering and Metrology
PILC designs, wires and commissions dedicated test machines, data acquisition modules and non-contact optical surface inspectors when off-the-shelf solutions are insufficient.
For load testing of mechanical components
Shock and vibration resistant avionics
High-speed surface seal scanners
Sub-micron thickness validation
PILLAR 02
Complete Turnkey Implementations
We don’t just deliver components. You receive a fully integrated, wired, verified and programmed B2B test system ready to generate unambiguous PASS/FAIL decisions.
Including isolated preamplifiers and laser systems
Custom SCADA panels and database engines
You own all IP rights; zero recurring licences
Transparent schematics, FAT/SAT sheets and CAD blocks
PILLAR 03
Direct Engineering Support
You speak directly with engineers, not a sales department or call centre. Requirements are discussed directly with technical management.
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Why PILC
One engineering partner for the entire measurement chain.
PILC is strongest when a challenge spans multiple disciplines: sensors, electronics, embedded systems, mechanical fixtures, data processing, industrial software and deployment.
Integration from sensor to software
PILC can connect physical measurement, electronics, data processing and reporting.
Bespoke systems instead of off-the-shelf compromises
Systems are designed around the product, process and technical constraints of the client.
From prototype to production-ready system
PILC supports concept, prototype, validation, documentation, build and commissioning phases.
Demanding Environments
Doświadczenie w lotnictwie, przemyśle, metalurgii, motoryzacji, obronności/R&D oraz środowiskach o wysokich wymaganiach testowych.
European partner for engineering teams
A specialist engineering partner that can support teams in creating non-standard systems.
Actionable Measurement Data
The system must produce reliable, structured, visualised, archived and reportable data.
SIGNAL INTEGRITY IN PRACTICE
Signal Chain: From Sensor to Decision
Discover our holistic design methodology. We have mastered the complete processing flow to ensure that sensitive electrical signals from high-noise environments translate into flawless diagnostic actions.
Interactive Path (Hover over a node to highlight the system)
MEASUREMENT
CONDITIONING
ACQUISITION
PROCESSING
VISUALISATION
DECISION
ETAP_01 / 06
We design and integrate dedicated sensor systems for precise capture of physical reality in harsh environments.
Technical Capabilities / Architecture:
ACQUISITION DANYCH W LOCIE
Integralność Danych
Na Dużych Wysokościach.
Ruggedised, high-speed data acquisition systems built to survive extreme vibration, thermal shock and EMI environments during flight testing and propulsion validation.
Case Studies
Solving real-world engineering problems.
Explore detailed case studies describing real engineering challenges and dedicated measurement systems deployed at our partners.
Research & Development and Scientific Collaboration
Our specialist metrology solutions and microcomputer control loops are the result of years of research and development (R&D). We work closely with leading technical universities and military research institutes, delivering innovative, dedicated measurement systems.
Universities and Institutes
- 01.AGH University of Science and Technology in Kraków
- 02.Military University of Technology (WAT)
- 03.Military Institute of Armament Technology (WITU)
- 04.Rzeszów University of Technology
- 05.Wrocław University of Science and Technology
- 06.Białystok University of Technology
Industrial Partnerships
- 01.Hispano-Suiza Polska Sp. z o.o.
- 02.PZL Mielec (A Sikorsky Company)
- 03.Sikorsky Aircraft
- 04.ArcelorMittal
- 05.LEAR Corporation
- 06.Stomil Sanok
Special Purpose Machines
i Automatyzacja.
Ready-to-deploy automated assembly lines, robotic test stations and PLC-controlled machines tailored to your exact production process.
Robot Integration
Pick & place, sortowanie optyczne i zautomatyzowane komórki walidacyjne.
SCADA and Traceability
Full shop floor integration with the factory database.
PLC Safety Logic
Certified interlock and hazard protection mechanisms (CE).
Systems Built by PILC
Dedicated systems designed for specific outcomes.
Each system is built to solve a specific engineering problem. Explore our main system categories.
Bespoke Measurement and Test Systems
Flight Data Acquisition and UAV Instrumentation
Avionics Modules and Sensor Interfaces
Vision Systems i Kontrola Jakości
Laser Metrology i Pomiar Profilu
Wire Harness and Component Test Benches
Industrial Data Acquisition and Electronics
Magnetic Field and Steel Rope Diagnostics
LVDT, Force Transducers and Calibration Systems
Special Purpose Machines and Automation
Bespoke Measurement and Test Systems
Niestandardowe stanowiska pomiarowe, testery, systemy kalibracyjne i platformy diagnostyczne projektowane pod Twoje wymagania produktowe, procesowe i dane.
Core Technologies
Engineering Threshold
When standard equipment falls short.
Off-the-shelf solutions are great for typical environments. But when requirements are non-standard, you need a dedicated approach.
Limitations of off-the-shelf solutions
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Spatial constraints
Standard enclosures don’t fit tight mechanical spaces or UAV payloads.
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Vendor lock-in
Closed ecosystems make it difficult to communicate with legacy PLCs and non-standard protocols.
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Lack of environmental ruggedness
Standard commercial electronics fail quickly under high-G loads, in vacuum or under EMI interference.
Nie pasuje do aplikacji
Advantages of dedicated systems
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Fit to available space
Dedicated PCBs and mechanical enclosures designed specifically for your device.
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Integration of any protocols
Bidirectional translation at FPGA or MCU level between any sensors and CAN, EtherCAT etc.
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Enhanced ruggedness design
Protective conformal coating, potting and selective component selection for harsh environments.
Idealna integracja systemowa
Submikronowa
Detekcja Wad.
High-speed optical inspection systems and laser metrology platforms. Eliminate false negatives with dedicated vision pipelines and AI-based analysis.
Domains
Dedicated systems designed around your signals, processes and decisions.
PILC creates a complete chain between physical measurement and actionable engineering data. Each of the following domains represents a discipline in which we design, build and commission complete systems.
Obszar 01
Dedicated measurement and test systems
Design of test benches, sensor interfaces, calibration stations, end-of-line (EOL) stations, diagnostic systems and reporting software for specific products and test requirements.
Obszar 02
Flight data acquisition and UAV instrumentation
Compact data acquisition systems, flight test recorders, sensor input modules, telemetry-ready measurement architectures and UAV test instrumentation.
Obszar 03
Avionics modules and sensor interfaces
Electronic modules and sensor interfaces for aerospace projects where reliable measurement, documentation, testing and integration matter.
Obszar 04
Industrial data acquisition and embedded electronics
Hardware and software systems for collecting, processing, visualising, transmitting and archiving measurement data from machines, processes, products and test systems.
Obszar 05
Vision systems and quality control
Vision and laser systems for geometry control, defect detection, surface inspection and automated OK/NOK quality decisions.
Obszar 06
Cable harness and component test benches
Dedicated test systems for electrical cable harnesses and components in automotive, EV, aerospace and production environments.
Obszar 07
Magnetic field and steel rope diagnostics
Specialist magnetic measurement and steel rope diagnostic systems, magnetic field mapping, non-destructive testing (NDT), lifting, infrastructure and offshore systems.
Obszar 08
LVDT force transducers and calibration systems
Measurement and calibration systems for force, displacement, LVDT assemblies, transducer testing, windings, fixtures and specification-compliant validation.
Obszar 09
Special purpose machines and automation
Non-standard production equipment, feeders, conveyors, press modernisation, hydraulic control, process automation and machine upgrades.
Technical Depth
A specialist engineering team in sensors, hardware, software and commissioning.
Sensors and Measurement
MEMS
LVDT
przetworniki siły
czujniki laserowe
kamery wizyjne
czujniki pola magnetycznego
ciśnienie
temperatura
przyspieszenie
pozycja
przemieszczenie
napięcie
sygnały CAN
Krytyczne
Systems Testowe.
Data acquisition and control systems designed for extreme shock, ballistic validation and tactical aviation components where failure is not an option.
Protocol-Agnostic Integration
Connecting any signal with any system.
PILC is not tied to a single vendor. Our engineering team routinely writes drivers and interfaces for rare, legacy or highly specialised protocols.
Industrial Protocols
Measurement Targets
Technical Capabilities
Sensors, electronics, software and commissioning in one team.
PILC is strongest when a challenge requires combining multiple disciplines. Instead of forcing the problem into an off-the-shelf product, the system is engineered around the problem.
Sensors and Measurement
PILC works with physical signals that require stable capture, interpretation and reporting.
- MEMS
- LVDT
- przetworniki siły
- czujniki laserowe
- kamery wizyjne
- czujniki pola magnetycznego
- ciśnienie
- temperatura
- przyspieszenie
- pozycja
- przemieszczenie
- napięcie
- sygnały CAN
The Problem
When standard equipment cannot solve the measurement problem.
Technical teams often need more than just a sensor, data logger or PLC. They need a complete system that captures the right signals, survives the operating environment, generates reliable data and fits into real production processes.
No off-the-shelf device solves the problem
Manual inspection creates risk and variability
Existing machines lack measurement and traceability functions
Multiple sensors require a single reliable data system
A prototype must become a production-ready system
Engineering data must be recorded, visualised, archived and reported
Nowa Generacja
Stanowisk Testowych
Turbin i Konstrukcji
Complete measurement chains from thermocouples to extreme temperatures and strain gauges, through to deterministic EtherCAT data acquisition.
Delivery Model
How we build dedicated systems.
A structured engineering process, from initial problem definition to final system commissioning and handover to the client.
Scope and ConceptScope and Concept
We analyse your requirements, conduct feasibility studies and propose a system architecture.
Design and Engineering
Detailed mechanical, electrical and software design. Prototyping of key components.
Build and IntegrationBuild and Integration
In-house assembly, PCB population, cabinet wiring and preliminary software integration.
Testing and Validation
Rigorous testing against specification. Factory Acceptance Tests (FAT).
Commissioning and SupportCommissioning and Support
On-site installation, Site Acceptance Testing (SAT), operator training and ongoing support.
Pomiary
Szybkozmienne
Silników Lotniczych
Precision sensor interfaces and multi-channel data acquisition for turbine testing, thrust vectoring and aerodynamic validation.
Scoping Tool
Does your project require a dedicated approach?
Use this short interactive tool to define your technical constraints and check whether a dedicated PILC system is right for your requirements.
What is the main technical objective?
LET’S START
Have a measurement problem that standard equipment can’t solve?
Send a brief description or specification. Our engineering team will analyse the problem and advise a practical system concept.
Avionics and Flight Testing
Data Acquisition
Lotniczych i
Systems Telemetryczne
Dedicated DAQ systems, signal conditioning and ruggedised recorders designed for airborne operation, high-G loads and critical environments.
Have a signal, process or test problem that standard equipment can’t solve?
Prześlij krótki opis lub specyfikację. PILC can analyse the requirements and help define a practical system concept.